Grilled Chopped Italian Sandwich: A BBQ Twist

Forget everything you thought you knew about the classic Italian sub. This isn't your grandma's lunchtime staple; we're taking the beloved flavors of Italy and grilling them to perfection, creating a smoky, juicy, and intensely flavorful experience. Imagine tender Italian sausage bursting with herbs, crisp bell peppers sizzling on the grill, and melted provolone cheese oozing between perfectly toasted bread. This isn't just a sandwich; it's a culinary adventure.

We're going to elevate the humble chopped Italian to BBQ heights with a recipe that's both simple and surprisingly sophisticated. Get ready to ditch the pre-made and embrace the incredible taste of a homemade masterpiece. This step-by-step guide will walk you through each stage, ensuring your grilled chopped Italian sandwich is a resounding success.

Tools Needed

  • YS-640S Pellet Grill
  • Knife
  • Cutting Board

Ingredients

  • Salami
  • Pepperoni
  • Ham
  • Mayonnaise
  • Vinegar (balsamic preferred)
  • Tomato
  • Romaine Lettuce
  • Provolone Cheese (or similar)
  • Italian Seasoning (Cattleman's Grill Italiano)
  • French Loaf Bread: 1
  • Pepperoncini

Step-by-Step Instructions

Step 1. Grill and Prep the Meats

  • Grill salami, pepperoni, and ham on the pellet grill until slightly crisp.
Grill salami, pepperoni, and ham on the pellet grill until slightly crisp. (28.4)
Grill and Prep the Meats

Step 2. Combine Filling Ingredients

  • Chop the grilled meats, tomatoes, and lettuce roughly.
  • Combine the chopped meats, cheese, and vegetables in a bowl.
  • Add mayonnaise, balsamic vinegar, and Italian seasoning to the mixture. Mix well.
Chop the grilled meats, tomatoes, and lettuce roughly. (69.04)Combine the chopped meats, cheese, and vegetables in a bowl. (89.36)Add mayonnaise, balsamic vinegar, and Italian seasoning to the mixture. Mix well. (123.32)
Combine Filling Ingredients

Step 3. Assemble the Sandwich

  • Hollow out a French loaf, leaving enough room for the filling.
  • Stuff the loaf with the chopped Italian mixture.
  • Garnish with pepperoncini.
Hollow out a French loaf, leaving enough room for the filling. (166.959)Stuff the loaf with the chopped Italian mixture. (180.76)Garnish with pepperoncini. (195.84)
Assemble the Sandwich

Step 4. Serve

  • Slice the sandwich into portions and serve.
Slice the sandwich into portions and serve. (201.4)
Serve

Read more: Classic Beef Spiedini: Italian-Style Kebabs Recipe

Tips

  • Don't overcook the meats; you just want a little crispness.
  • Use equal parts of each meat and cheese by weight for balanced flavor.
  • Rough chopping is fine, as everything will be mixed together.
  • Use a good quality Italian dressing or seasoning for enhanced flavor.

Nutrition

  • N/A

FAQs

1. Can I use different types of sausage?

Absolutely! Try spicy Italian sausage, chicken sausage, or even a vegetarian alternative for variety.

2. What kind of cheese melts best?

Provolone is classic, but mozzarella, provolone-mozzarella blend, or even pepper jack work well too. Choose a cheese that melts easily.

3. How do I prevent the bread from burning on the grill?

Use medium heat and keep a close eye on it. You can also lightly brush the bread with olive oil to prevent sticking and help with browning.


So there you have it – a grilled chopped Italian sandwich that's anything but ordinary. This recipe elevates a classic to new heights of flavor and texture, perfect for a casual weeknight meal or a crowd-pleasing party snack. Now get grilling and prepare to be amazed!